Home / Services / Testing And Quality
• Testing & Quality Assurance

Detect Issues Early with Advanced Testing & QA Solutions

Functional testing, environmental and reliability testing, EMI/EMC pre-compliance testing, automated test equipment development, and failure analysis services, by one in-house engineering team, before you go to market, not after your product fails in the market. No charge technical consultation, NDA & IP Protection, design driven testing and pan India service delivery.

✓ Free Technical Consultation
✓ NDA & IP Protection
✓ Pan-India Delivery
✓ Post-Launch Support

Get a Free Technical Review

Share your details — our engineer will respond within 24 hours.

6+
Years in Embedded Systems
9+
MCU Families Supported
6
RTOS Platforms
50+
Products Shipped
100%
IP Ownership to Client
WHAT WE OFFER

Six Testing & Quality Capabilities, One Engineering Team

Every capability below is delivered by the same in-house team — test design, execution, and analysis, with no handoff gaps.

Functional Testing

Every feature verified against the original design specification.

Spec-verified

Environmental & Reliability Testing

Pre-tested for temperature, humidity, vibration, and ingress prior to field use.

Real-world validated

EMI/EMC Pre-Compliance

Identifying emissions and immunity problems prior to certification.

CISPR / IEC compatible

Firmware & Software Testing

Unit and integration testing of firmware and applications.

Coverage-tracked

Automated Test Equipment

Customized ATE and functional test fixtures for production line testing.

100% unit testing

Failure Analysis

Analysis of root causes for field returns and other repeatable problems.

Root-cause oriented
TECHNICAL CAPABILITY MATRIX

Technologies & Tools

The test equipment, standards, and automation tools our engineers use on every testing and quality engagement.

CATEGORY
TECHNOLOGIES / STANDARDS
Electrical Test Equipment
Oscilloscope Digital Multimeters Spectrum Analyzer Power Supplies and Electronic Loads
EMI / EMC Test Equipment
EMI Receiver Near Field Probes ESD / Surge Generator
Environmental Test Equipment
Temperature and Humidity Chamber Vibration Table IP Test Equipment
Standards
CISPR / IEC 61000 IPC-A-610 IEC 60068 (Environmental) ISO 9001 Based QA
Test Automation
LabVIEW Test Scripting in Python JTAG / Boundary Scan
Firmware Test Tools
Unit Test Frameworks (Unity / CppUTest) Hardware-in-the-Loop (HIL) Testing HART / Protocol Communicators
INDUSTRIES WE SERVE

Testing & Quality for All Product Categories

Design-linked testing and quality programs for electronics, industrial, and manufacturing clients — across India including Mumbai, Thane, Pune, Bangalore, and Delhi NCR.

Industrial Equipment

Testing for reliability and EMI/EMC in automation and process control machinery.

Talk to us →

Consumer Electronics

Functionality and pre-conformance testing before certification and market entry.

Talk to us →

Automotive

Vibration and reliability testing for automotive parts.

Talk to us →

Renewables

Testing for environmental conditions and EMI in solar, battery, and inverter equipment.

Talk to us →

Medical Devices

Test data tracking and traceability in validation and regulation of devices.

Talk to us →

Robotics

Testing for functionality and reliability of robotic machines and controls.

Talk to us →

Defense

Extreme environmental and reliability testing for rugged products.

Talk to us →

Oil & Gas

Testing and certification services for field instrumentation in challenging environments.

Talk to us →
TRUSTED ACROSS ENGINEERING INDUSTRIES

Built for OEMs, Startups & Manufacturers

Rhosigma runs testing and quality programs for organizations operating in electronics, industrial automation, automotive, energy, and consumer product sectors.

TATA MOTORS
AUTOMOTIVE
MAHINDRA
ELECTRIC MOBILITY
BEL
DEFENSE ELECTRONICS
SIEMENS
INDUSTRIAL AUTOMATION
SCHNEIDER
ENERGY MANAGEMENT
L&T TECH
ENGINEERING SERVICES
BOSCH
INDUSTRIAL TECHNOLOGY
HONEYWELL
AUTOMATION & CONTROLS
ABB
POWER & ROBOTICS
PHILIPS
HEALTHCARE
BHEL
HEAVY ELECTRICALS
HAVELLS
CONSUMER ELECTRICALS
GODREJ
CONSUMER PRODUCTS
TATA POWER
SMART GRID
✓ NDA Protected Projects
✓ DFM-Optimized Layouts
✓ Hardware + Firmware Expertise
✓ Manufacturing-Ready Designs
✓ Long-Term Product Support

Logos shown represent the industries and organization types Rhosigma works with, for illustrative reference only, and do not imply an existing client, partnership, or endorsement.

Need your product tested before it ships or gets certified?

Our engineers are available for a free 30-minute technical scoping call — no pitch, just answers. Based in Thane, serving clients across India.

HOW WE WORK

Testing and Quality Assurance Process

A documented, repeatable process used on every testing engagement — so you always know where the project stands.

1

Requirement and Test Plan Review

Review product specification, operating environment and compliance target prior to beginning testing.

2

Test Case Creation

Design tests based on functional requirements and failure modes.

3

Test Fixture / Automated Test Equipment Creation

Create custom fixtures and automated test equipment where off-the-shelf solutions are inappropriate.

4

Functional Testing

Verify each feature based on design specification under normal operating conditions.

5

Environmental and Reliability Testing

Test for temperature, humidity, vibration, and ingress according to intended environment.

6

EMI/EMC Pre-Compliance Testing

Test for emissions and immunity prior to submission to certification laboratory.

7

Failure Analysis

Perform root cause analysis on any failure modes discovered during testing.

8

Certification Documentation

Prepare test report and documentation for certification process.

GET A QUOTE IN MINUTES

Configure Your Testing Needs

Answer 7 quick questions — we'll turn it into a spec and you can send it straight to our engineering team on WhatsApp.

Let's build your Test spec — 7 quick steps 0%
1
Test Type
▾
Functional Testing
Spec verification
Environmental Testing
Temp / humidity / vibration
EMI/EMC Pre-Compliance
Emissions / immunity
Firmware Testing
Unit / integration
Automated Test Equipment
Production line
Failure Analysis
Root cause investigation
2
Product Type
▾
Electronics Assembly
PCB / board
Complete Product
Enclosure + electronics
Firmware / Software
No hardware testing
Not Sure Yet
Need guidance
3
Production Volume
▾
Single Prototype
One-off unit
Low Volume
Under 100 units
High Volume
1,000+ units
Not Decided Yet
Need guidance
4
Standards / Compliance
▾
CE / FCC
International markets
BIS
India market
Protocol Registration
HART / industrial
Not Required Yet
Decide later
5
Test Environment
▾
Standard Lab
Room temperature
Extreme Conditions
Chamber testing
Outdoor / Field
Real deployment site
Not Sure Yet
Need guidance
6
Documentation Needs
▾
Test Reports
Pass/fail results
Certification Package
Regulatory submission
Both
Full documentation set
Not Required Yet
Decide later
7
Timeline
▾
Urgent
Under 1 month
1–3 Months
Standard timeline
3–6 Months
Full test cycle
Flexible
No fixed deadline
Your Custom Test Spec
This updates automatically as you select requirements on the left.
TEST TYPE
Not selected yet
PRODUCT TYPE
Not selected yet
PRODUCTION VOLUME
Not selected yet
STANDARDS / COMPLIANCE
Not selected yet
TEST ENVIRONMENT
Not selected yet
DOCUMENTATION NEEDS
Not selected yet
TIMELINE
Not selected yet
Send My Quote on WhatsApp
Get a response from our team in under 30 minutes
CORE SERVICES

Testing & Quality Services

Expand any service to see the actual engineering work involved — description, benefits, deliverables, and where it applies.

01

Functional Testing

tq. functional- testing
▾

Description: We test each feature of the product against its original design specification, using pre-defined test cases that address both typical and extreme conditions.

  • • Functional gaps identified before the customer sees them
  • • Evidence that the product meets specifications is provided
  • • Test matrix and execution reports
  • • Test pass/fail status, along with a defect log
  • • Test pass/fail status, along with a defect log
  • • Regression testing to ensure changes in design or firmware are without impact
02

Environmental & Reliability Testing

tq. enivironmental- testing
▾

Description: We apply procedures such as temperature cycling, humidity and vibration testing, along with Ingress Protection (IP) testing, to see how the product will behave in the environments it will experience in real life.

  • • Confidence that the product will perform in the field
  • • Weak points are identified in a test chamber rather than out in the field
  • • Test report demonstrating pass/fail status in the environment tested
  • • IP rating verification, if required
  • • Need to verify the water and dust resistance of outdoor and/or industrial enclosures
  • • Testing of products designed to be deployed in challenging temperature climates
03

EMI/EMC Pre-Compliance Testing

tq. emi- emc- precompliance
▾

Description: We carry out pre-compliance testing to CISPR and IEC standards to assess emissions and immunity issues. This means problems are identified before the product is submitted to an accredited testing lab.

  • • A reduced number of failures when submitting for official certification
  • • Design adjustments are made before committing to expensive test-lab time
  • • Pre-compliance test report, illustrating measured emissions and immunity
  • • Recommended design changes and mitigation measures for flagged issues
  • • Pre-certification testing of a new product for compliance with CE, FCC, or BIS regulations
  • • Validation of EMC characteristics following an alteration in the product design
04

Firmware & Software Testing

tq. firmware- software- testing
▾

Description: We perform both unit and integration testing on embedded firmware and applications, checking code coverage and ensuring the product reacts correctly to expected conditions and failure points.

  • • Firmware defects are identified before field deployment and a unit is returned
  • • Critical product segments achieve defined code coverage
  • • Software and firmware unit and integration test suite
  • • Code coverage report
  • • Requirement for validated code coverage from safety-critical firmware
  • • Validation and testing of firmware code provided from an alternative source
05

Automated Test Equipment (ATE) Development

tq. ate- development
▾

Description: We design custom ATE and functional test jigs to automatically check every single unit on a production line. This can include checking both firmware and communication protocols.

  • • Sample-based testing is replaced with full unit verification
  • • Each production test performed is consistently repeatable between operators and shifts
  • • ATE hardware and associated automated test software
  • • Process documents detailing test procedure and pass/fail criteria
  • • Production testing of electronic assemblies to determine functional viability
  • • Verification of communication protocols for devices such as those that adhere to HART standards
06

Safety & Regulatory Compliance Testing Support

tq. compliance- support
▾

Description: We generate the required technical documents and test reports for the product's compliance submission, for instance for CE, FCC, BIS and other certifications. We liaise with an accredited certification lab throughout this process.

  • • Test documentation is already in a format that certification bodies can accept
  • • Potential delay from missing/inconsistent documentation is avoided
  • • Technical construction file/required documentation for certification
  • • Checklist to ensure all areas for certification submissions are covered
  • • Preparation of a new product for CE, FCC, or BIS certification
  • • Support of Hart or other registration needs for specific protocols
07

Failure Analysis & Root Cause Investigation

tq. failure- analysis
▾

Description: We examine failed or returned units to identify the fundamental reason for failure. This could be design, component or process-related, and prevents a problem from being classified and treated as an isolated occurrence.

  • • Fixes address the root cause as opposed to temporary symptoms
  • • Recurring patterns in returns are addressed proactively
  • • Root cause analysis report
  • • Recommendations for correct action
  • • Investigation of issues encountered with returning field units
  • • An analysis of an identified decrease in production yield
WHY RHOSIGMA

Why Should You Go with Rhosigma for Testing & Quality?

Most vendors run a generic checklist without understanding the product. We treat testing as design-informed engineering — functional, environmental, and EMI/EMC as one connected effort, from Thane, Maharashtra.

01

Testing With Design in Mind

Tests that are designed based on actual potential issues with the product.

02

Industrial Real-World Testing Knowledge

Test scenarios are aligned with real industrial operating conditions rather than generic profiles.

03

Pre-Compliance EMI/EMC Expertise

Pre-compliance skills that come from experience working with CISPR and IEC standards.

04

One-Stop Solution

From test case generation to certification documentation – all under one roof.

05

ATE Development

When off-the-shelf solutions are not suitable, we develop custom test equipment.

06

Root Cause Analysis

Not just fixing the issue but solving the root cause of failure.

07

Flexible Scope of Service

From a simple pre-compliance scan to full-fledged ATE in production.

08

Documentation Fully Controlled by Customer

Complete documentation remains your intellectual property.

ENGAGEMENT MODELS

TESTING & QUALITY ENGAGEMENT MODELS

Choose the testing and quality support model that fits your product stage, test requirements, and validation goals.

CASE STUDIES

Testing & Quality Projects We've Delivered

Representative examples of the kind of testing and quality work we take on.

EMI/EMC

EMI Pre-Compliance Testing for Industrial Controller

Challenge: One of our clients' industrial controllers failed emissions testing at a certified lab, delaying their path to certification. We ran a pre-compliance EMI scan on the device's PCB and identified a board layout issue that was the root cause of over-spec'd conducted emissions. Result: We re-designed the PCB layout and they successfully completed certification at the lab on their next attempt - saving them a second booking of their expensive certification lab.

ATE Development

Automated Test Jig for HART Transmitter Line

Challenge: A client needed 100% testing coverage on a new HART transmitter production line, without slowing down production. We developed a fully automated ATE fixture that automatically exercises their device on each unit and performs an automated calibration, while also ensuring a HART command test to check for overall functionality. Result: Every unit is automatically tested to a consistent pass/fail standard across multiple shifts, with a drastic reduction in communication-related field returns.

Environmental Testing

Environmental Reliability Testing for Outdoor Enclosure

Challenge: One of our clients needed to ensure their outdoor field device was correctly rated for IP65 ingress protection before starting production on hundreds of units. We ran ingress protection, temperature cycling, and vibration testing to the design's specification. Result: The enclosure successfully maintained its IP65 rating, with only minor seal design changes needed, increasing confidence for the large production run.

Detailed case studies available on request under NDA.
MANUFACTURING SUPPORT

FROM TESTING TO PRODUCTION QUALITY

Testing does not end with development. We help establish practical inspection and validation processes that support consistent quality during manufacturing.

Test Plan Development

Define test procedures, acceptance criteria, test coverage, and validation requirements based on product specifications.

Test Fixture Development

Develop practical testing fixtures and setups for repeatable functional and production-level testing.

Functional Testing

Verify product functions, interfaces, communication, and performance against defined technical requirements.

Production Support

Support manufacturing teams with inspection procedures, testing workflows, failure analysis, and quality checks.

Quality Validation

Establish validation and quality processes that help identify defects early and maintain product consistency during production.

KNOW THE BASICS

What is Testing & Quality Engineering?

Testing & Quality Engineering verifies that a product performs according to its design intent, endure its operational environment, and does not adversely affect, or is not adversely affected by, nearby electronics. Testing & Quality Engineering ranges from functional testing of the design through environmental & reliability testing to EMI/EMC pre-compliance to the necessary documentation to confirm it all was performed successfully. A product should not be considered ready simply because it operates correctly on an engineering bench, and then break due to the temperature fluctuations, vibrations, or electromagnetic spectrum it will encounter once fielded, and so tests must be configured based on the product's actual expected operational conditions, not just some general pass/fail matrix.

Testing & Quality Is Commonly Used For:
  • • Pre-launch validation of a new product
  • • Pre-compliance testing prior to full certification
  • • Production line functional verification
  • • Environmental reliability validation prior to fielding
  • • Root cause analysis of recurring field returns or defects
What a Testing & Quality Engagement Includes:
  • • Test case matrix and execution reports
  • • Environmental & EMI/EMC test data
  • • Automated test equipment & test procedures
  • • Root-cause analysis reports
  • • Certification-ready documentation packages
FREQUENTLY ASKED QUESTIONS

Frequently Asked Questions

Questions we hear on every testing and quality scoping call — answered directly, without the brochure language.

What is included in Rhosigma's testing and quality service?

▾

Functional, environmental & reliability, EMI/EMC pre-compliance, firmware & software testing, and the development of automated test equipment and root cause failure analysis.

Does Rhosigma perform EMI/EMC pre-compliance tests before official certification is sought?

▾

Yes, we are able to perform EMI/EMC pre-compliance testing against standards such as CISPR and IEC to identify and diagnose any emission and immunity problems prior to a product's submission to an accredited certification laboratory.

Does Rhosigma design automated test equipment for production lines?

▾

Yes, we design Automated Test Equipment (ATE) and functional test jigs to verify every unit produced to specification (this can include firmware and communications protocol checks where necessary) as it comes off the production line.

Can Rhosigma investigate an ongoing product failure?

▾

Yes, we perform root cause analysis and Failure Analysis on returned or failed product units where the same defect is encountered repeatedly. The goal of this analysis is to get to the cause of the issue rather than simply treat each failure as a discrete incident.

What kind of environmental tests can Rhosigma perform?

▾

We conduct and measure temperature cycling, humidity, vibration, and Ingress Protection (IP) tests on a given product to ensure that it will function in its intended environment prior to shipping.

Can Rhosigma support regulatory certification documentation?

▾

Yes, Rhosigma has experience of supplying technical data sheets, test reports and all relevant technical documentation necessary for the submission of CE, FCC, BIS and other relevant regulatory certifications, supporting all certified laboratories' requirements.

whatsapp icon whatsapp icon

Need help with anything? Get in touch with us

Back To Top